Precision Mechanical Machining | DigiwinSoft Smart Factory Model
MAN WAH HOLDINGS
Manufacturing operations transformation
Quick response to customer needs
Order Processing|Planning|Materials Supply|Production|Warehousing
Say goodbye to extensive management &
Advance to delicacy management
Extensive management methods cannot meet the current needs of the machining industry and are unable to output reports according to customer requirements, such as the defect rate, production records, etc.
With the implementation of delicacy management, enterprises can reduce inventory costs and invalid working time, and increase per capita output.
This saves costs and improves work efficiency remarkably.
Cost
Inefficient cutting-tool management Inconsistent accounting, and factual data
Delivery date
Unable to respond to urgent orders due to manual production planning
Efficiency
Unable to control the loading of each machine
Unable to quantify the capacity of equipment
BEFORE
EXTENSIVE MANAGEMENT
& MANUAL OPERATION
- The production team leader confirms the completed quantity of the manual work order and counts the working hours manually
- Lack of a unified planning system for the materials preparation and production scheduling
- Unable to provide statistics and analysis because the status of cutting tools is not reflected timely
Cost
System records the cutting-tool information (in and out)
Delivery Date
The system schedules production, monitors the equipment load and considers the plan’s enforceability as a whole
Efficiency
single piece recording, report tracking, system process the allocation of machine resources
AFTER
INTELLECTUALIZATION
& DELICACY MANAGEMENT
- Optimize business operation process, standardize basic management, improve operation efficiency
- Improve equipment performance and the work efficiency of production staff
- System records online/offline time, the production staff able to collect and count in real time
Smart manufacturing is not just that
Productivity
WIP Cost
Quality Control
Breakthrough Thinking & Beyond Imagination
Mr.Wu Xue-gen – Deputy General Director
Manwah reaches a new direction after intelligentization. We are aware of the need to develop a management system and upgrade software and hardware according to management issues.
Create a Win-Win Situation & Accelerate Response
Mr.Wu Feng – Deputy General Manager
After intelligentization, production data becomes clearer and more timely. Along with customer integration, we make clear production plans, improve material and inventory management capabilities, and improve customer response speed.
From refinement to
digital management
The problem caused by small-volume large-variety production is that the plan is adjusted frequently. The adjustment time becomes long due to the changing in mold and line. As a result, the delivery date is missed, product quality is unstable, and the cost cannot be reduced.
The age of competition by “hard power” has passed. Man wah uses technology to enhance “soft power”, by combining hardware and software, merging online and offline, and finally turning passive into active!
Ability to respond to the market
Ability to execute the production plan accurately
Ability to control the tool changing
On-time completion rate of orders 90%→95%
Change rate 20%→10%
Cost control ability
Ability to manage cutting tools and inventory
Material l& ledger accuracy 50%→97%
The output ratio of cutting tool consumables 4.5%→3%
Manufacturing capability
Production capability of employees
Daily productivity 80%→97.5%
Smart Factory – Strict control in production traceability & quality management
How to track single-piece production?
How do employees perform self-checks, inspection and final checks?
How to improve tool management and reduce cutting tool attrition rate?
How to assign tasks according to personnel and machine loading?
Dispatch
Mr. Wei Li
DigiwinSoft | Director of Consulting Department
We can monitor the machining and equipment status and adjust the production work through the tablet.
The data will be immediately updated to the corresponding location.
The production manager can distinguish different processing tasks through the colors of the smart dispatch dashboard. They can check the machining starting and ending time as well as the manufacturing loading status here.
Reporting
Mr. Wei Li
DigiwinSoft | Director of Consulting Department
Operator logs in the system to start work and check production tasks.
When the first inspection signal is green, it means that the first inspection has passed. The employee can perform the molding, update the serial code and start processing.
The MES system accurately records the time of online/offline, molding, processing, and inspection. It can meet the data collection requirements of single station and dual worktables in the machining industry (Zone A and Zone B are molding at the same time, When A is processed, B is moulding)
Quality inspection
Mr. Wei Li
DigiwinSoft | Director of Consulting Department
The staff conducts quality inspections and data key-in. The system automatically determines whether the workpiece is qualified according to the upper and lower limit parameters.
Depending on the need for quality control, QC staff re-inspect the workpiece. With the self-inspection of the original operator, the quality of self-inspection and re-inspection is double-checked.
Before warehousing, every product needs a final inspection. The system will display the test results and notes updated by the operator. Only products that complete the inspection will be transferred to the station.
Information Department - Mr. Liu Bo
Automotive parts and components | NGTB |
Whole Process and Quality Traceability
We implement the quality traceability system for suppliers, task reports, production, warehousing, and delivery process. Thus, we have improved the efficiency of supply chain collaboration with our enterprise (ordering, delivery, reconciliation). While meeting production needs, it can effectively control inventory and improve procurement capital turnover and inventory turnover.
General Director - Mr. He De-rong
Automotive Parts & Components | Wieson Auto |
Cut costs & Improve efficiency
Smart manufacturing is not just about equipment automation and workshop intelligentization. It’s more important to run the business and transform the model based on the digital platform. The operators implement intelligentization from the macroscopic angle, to accurately identify and analyze the data, to form a basis for decision-making and action to achieve lean production that aims to reduce waste and costs.
Chairman - Mr. Zhao Zhi-huo
Metal Processing |TriLink |
Transparent data of resources, equipment, production
Build a data network and form a control center integrating equipment, personnel, materials and environment. This improves productivity and ensures stability in processing and product quality.
DIgiwinSoft – Smart Manufacturing Integrator & Planner
Digital and intelligent integration solution for smart factory
All process. All angles. All aspects |Improve core management capabilities
