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Effective Factory Management with Remote Monitoring Tools

As someone at the helm of a factory with large and extensive production lines, you’re likely no stranger to these challenges:  Encounter production halts due to a seemingly insignificant component and it might turn into a waiting game for equipment repairs, or  Find yourself submerged in a sea of queries from personnel unfamiliar with Standard Operating Procedures (SOPs). While these situations often occur during production, you have the power to mitigate them by making full use of available tools and streamlining execution. Here are five critical management issues you should consider, and how leveraging certain tools can help you respond more effectively. 1. Material Confirmation – Ensuring You Always Have Sufficient Raw Materials on Hand Regardless of whether your production process involves simple parts or the assembly of intricate products, the first step always revolves around securing the necessary raw materials. While some factories maintain a safety stock to prevent material shortages during urgent orders, smaller facilities might lack the storage…

Navigating Production Line Obstacles with Real-Time Monitoring in Connected Equipment

Have you ever discovered an underperformance in your production capacity through data, only to find yourself having to physically visit the production line to grasp the actual situation? Even worse, there’s no one available to report the issue, leading to a delayed notification and maintenance process that escalates the time and cost spent. What if you could streamline these processes using the real-time monitoring features of connected equipment? This article will discuss how this innovative approach can make a significant difference in three key areas of your operations. 1. Looking Back – Harnessing Data from Past Production Conventional Monitoring Conventionally, you may have relied on manual calculations to gather data on your production line, including:  feeding time,  machine production time,  output of good and defective products,  mold replacement time, or  machine downtime. All these variables had to be accounted for by personnel. In a high-pressure environment where one staff member might be responsible for multiple machines, the room for error…

Racing Against Time: 7 Key Benefits of Remote Monitoring Systems for Connected Equipment

Embracing digital transformation has become a necessity in today’s fast-paced world. Implementing remote monitoring systems for connected equipment is a crucial step towards streamlining production processes and improving overall efficiency. This blog post delves into seven key benefits that can revolutionize your production line and enhance your management capabilities. 1. Seamless Equipment Interconnectivity Gone are the days when machines and equipment operated as isolated entities. Remote monitoring systems, using mobile apps, can now connect to multiple machines and equipment, providing real-time access to crucial data such as: equipment status,  production conditions,  progress, quantity statistics, and  maintenance records. This level of interconnectivity streamlines operations and ensures that managers stay informed and in control. 2. Comprehensive Production Status Insights During production, numerous details require attention, including: calculating production hours per station,  meeting daily production quotas, and  monitoring work order closing dates. Unexpected situations can disrupt production progress if not addressed immediately. Remote monitoring systems provide real-time feedback on mobile apps, enabling managers…

Digiwin AIoT Cloud

鼎捷设备云Digiwin AIoT Cloud发展蓝图,逐步打造数字工厂。以优化「点」的设备工艺能力,进而强化产「线」效能,全「面」性的提升工厂整体效益。打造企业制造现场的数字能力,从可视、透明,达到预测报警,累积数据后,更进一步深入加工问题的根因分析,支持生产管理决策。